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旋转供料器用法
Usage of rotary feeder
旋转供料器,又称旋转阀、星形下料器、锁气器,是散状物料输送的主要设备。其基本用法和操作步骤如下:
Rotary feeders, also known as rotary valves, star shaped feeders, and air locks, are the main equipment for conveying bulk materials. The basic usage and operation steps are as follows:
安装与调试:
Installation and Debugging:
在安装旋转供料器时,需要考虑维修需要的空间。安装完成后,需进行无负载运转,以确认配管负载和机体内无异物12。
When installing the rotary feeder, it is necessary to consider the space required for maintenance. After installation, it is necessary to perform no-load operation to confirm the piping load and the absence of foreign objects in the machine body.
确认配管已全部连接完毕,齿轮传动马达已将润滑油补充至制造厂家使用说明书指示的水平,安全罩已装好,回转方向正确后,进行十五分钟无载运转12。
After confirming that all piping connections have been completed, lubricating oil has been replenished to the level indicated in the manufacturer's instruction manual for the gear transmission motor, the safety cover has been installed, and the rotation direction is correct, perform a 15 minute no-load operation for 12 minutes.
操作与维护:
Operation and maintenance:
旋转供料器主要由主阀(壳体、端盖、叶轮、密封结构等)、电机减速机、防护装置(链轮、链轮罩等)和排气口组成3。
The rotary feeder mainly consists of a main valve (housing, end cover, impeller, sealing structure, etc.), a motor reducer, protective devices (sprocket, sprocket cover, etc.), and an exhaust port.
操作时,电机减速机驱动转子在圆筒形的机壳内旋转,物料从上部料斗靠自重落入,充塞在叶片间的空格内,随转子的旋转到下部而卸出,实现均匀而连续的物料输送34。
During operation, the motor reducer drives the rotor to rotate inside the cylindrical casing. The material falls from the upper hopper by its own weight and fills the spaces between the blades. It is discharged as the rotor rotates to the lower part, achieving uniform and continuous material conveying.
定期维护包括每个月检查有无杂音和振动、密封压盖有无泄漏、链条的松紧程度等;每年进行一次全面分解检查和清洗,更换损坏零件和密封件1。
Regular maintenance includes checking for noise and vibration every month, checking for leaks in the sealing gland, and assessing the tightness of the chain; Conduct a comprehensive disassembly inspection and cleaning once a year, replace damaged parts and seals.
应用场景:
Application scenarios:
旋转供料器广泛应用于粮食加工、化工原料、塑料冶金、能源矿业、建材水泥、码头等行业。例如,啤酒厂麦芽车间、酿造车间输送大麦、麦芽等均使用旋转供料器3。
Rotary feeders are widely used in industries such as grain processing, chemical raw materials, plastic metallurgy, energy mining, building materials and cement, and ports. For example, the malt workshop and brewing workshop of a brewery use a rotary feeder 3 to transport barley, malt, etc.
它特别适用于正压和负压气力输送系统、脉冲除尘设备和精细喂料等场合,具有结构紧凑、造型美观、锁气性好、作业平稳、落料均匀等优点4。
It is particularly suitable for applications such as positive and negative pressure pneumatic conveying systems, pulse dust removal equipment, and fine feeding. It has the advantages of compact structure, beautiful appearance, good air locking, smooth operation, and uniform feeding.
通过以上步骤和方法,可以正确使用和维护旋转供料器,确保其长期稳定运行。
By following the above steps and methods, the rotating feeder can be used and maintained correctly to ensure its long-term stable operation.
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